How to Avoid Conveyor System Failures? Common Problems and Proven Solutions for Warehouses and Production.

The Most Common Conveyor Failures in Warehouses and Production – How to Avoid Them with the Right Components

Conveyor systems are the backbone of infrastructure in warehouses and production facilities. Their seamless operation directly impacts the efficiency of logistical processes and the productivity of the entire business. Unfortunately, conveyor failures are a frequent challenge for many users. In this article, we examine the most common causes of conveyor system issues and present solutions to prevent them.

Wear and Tear of Bearings and Conveyor Rollers – Why Does It Happen and How to Prevent It?

Premature wear of conveyor rollers or bearings is one of the most common problems. This often results from incorrect material selection, insufficient resistance to specific working conditions (e.g., moisture, dust), or inadequate load capacity of the machine components.

Solution:
When selecting conveyor rollers, it is essential to consider the working environment. We offer:

• Galvanized steel rollers with high load capacity – ideal for heavy-duty transport.
• Plastic rollers that are abrasion-resistant and designed for lighter applications.
• Ball bearings and sliding bearings engineered for intensive use.

Mismatched Components – A Leading Cause of Downtime

Poorly chosen components, such as transport chains or drive nets, often lead to failures and costly downtime. For example, parts with insufficient dynamic load capacity may fail under stress.

Solution:
Analyzing the characteristics of the transported load is key to success. Our transport nets and plate chains are designed to meet the demands of intensive operation.

Transporting Irregular Loads – A Challenge for Standard Systems

Transporting irregularly shaped or delicate goods, such as glass or uniquely shaped products, presents a significant challenge. Inappropriate components can damage both the goods and the conveyor systems themselves.

Solution:
We recommend:

• Rubber-coated rollers that cushion delicate products.
• Sliding profiles made from wear-resistant materials.
• Modular belts that ensure stability and ease of maintenance.

Maintenance and Component Replacement – How to Simplify the Process?

In facilities with high conveyor usage, maintenance can be challenging. Hard-to-access or overly complex components prolong downtime.

Solution:
Choosing easy-to-maintain elements, such as our support feet or mounting brackets, can significantly speed up maintenance.

Summary

Failures in conveyor systems not only incur costs but also pose a risk of disrupting the entire operation. Selecting the right components tailored to the working environment is crucial. With our wide range of products, including conveyor rollers, roller tracks, and other conveyor components, you can enhance the reliability of your transport systems.